Automatic Butt Fusion Machine CW 180
Automatic Butt Fusion Machine CW 180
High-Performance HDPE/PP Pipe Welding Solution for Global Infrastructure Projects
*Why Choose Our Automatic Butt Fusion Machine?*
Features of Fully Automatic Hot Melt Welding Machine
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The unique fast-clamping system enables rapid and easy pipe loading, eliminating the need for additional tooling.
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The curved trimmer blade ensures optimal cutting performance.
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Lightweight and compact, the heater and trimmer stand offer on-site protection.
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The fast twist-lock system allows for quick installation of the trimmer and heater (models 250 & 315 only).
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Automatic interlock ensures the heater maintains the correct temperature.
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Replaceable heater surface plates are available.
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Hard anodized trimmer discs provide durability.
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Detachable stainless steel cradle for enhanced on-site protection.
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Perfect for trench work.
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Data transfer capabilities.
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CW 180,250, 315 & 400 models are National Grid approved.
- Integrated welding standards: GIS/WIS/TSG/UKWIR, customizable as needed.
- Large memory capacity: Stores at least 5,000 welding records, expandable via configuration.
- Supports external SD cards for data backup, ensuring dual protection against data loss.
- 7-inch high-brightness display with optional touchscreen configuration.
- Classic and visual UI interface styles, selectable based on preference.
- Multilingual system support.
- High-reliability hydraulic pump station and real-time precision control module.
- Integrated Bluetooth, fingerprint recognition, USB, and 4G communication modules.
- Supports Bluetooth printing and data upload.
- Enables interaction with mobile apps for welding control, on-site photo capture, and remote transmission to servers.
✅**Continuous Monitoring:**
✅**Automated Functions:**
- Welding sequence control.
- Milling and feathering cycles.
- Pipe slippage inspection.
- Peak and dynamic resistance measurement.
- Heating plate temperature control.
- Initial bead-up distance control.
- Heating plate ejection.
- Pressure control during bead-up, soak, fusion, and cooling phases.
- Real-time alarms for parameter deviations.
✅**Operator Tasks:**
1. Input pipe parameters, operator details, and project information.
2. Inspect and confirm the milling condition of pipe ends.
✅**Pre-programmed Parameters:**
- Includes welding standard specifications: heating plate temperature, welding pressure, bead-up distance, soak time, and cooling time.
- Data storage and management system.
- System diagnostics and error monitoring.
✅**Base Unit**
• Lightweight, compact, and robust structure resistant to bending under heavy loads.
• Displacement sensors ensure accurate weld joint dimensions across all ambient temperatures.
• Quick-clamping system enhances efficiency and reliability.
• Zlink system enables symmetrical heating plate ejection, minimizing dwell time.
• Removable fourth clamp for welding elbows, tees, and other fittings.
• Full-series aluminum clamp rings with liners.
✅**Milling Cutter**
• Hard-anodized low-friction disc.
• Low maintenance.
• Curved blades for optimal cutting performance.
• Durable and reliable milling motor.
• Automatic milling cycle control protects the motor.
• Automatic feathering ensures smooth pipe ends without compromising weld quality.
✅**Main Control System**
• Customizable startup logo display.
• Classic or graphical UI menu styles.
• Project supervisors can preset welding parameters.
• Maintenance and calibration date monitoring with alerts.
• Software upgrades via USB, Bluetooth, or remote access.
• Large high-brightness display with polycarbonate protective screen.
• Supports wired/wireless data transmission to printers/scanners.
• Military-grade waterproof cable connectors.
✅**Heating Plate**
• High-power heating plate minimizes temperature drop after pipe contact.
• Ultra-fast automatic ejection (≤2 seconds) reduces dwell time.
• Stainless steel protective cover with insulation ensures energy efficiency, safety, and contamination-free fusion.
• Anti-stick coating prevents adhesion to molten pipe ends.
Packing: Up to exportation level plywood case for machines, standard carton for minorparts. Customized metal sheet box optional.
Shipping: Standard Ocean,land and air shipping available. Our professional can help youquickly decide delivery choice.
FEI is a leading innovator in the production of high-performance welding equipment, strategically headquartered near Shanghai, China. With proximity to major global shipping hubs, we ensure efficient logistics and seamless delivery to clients worldwide. As a technology-driven enterprise specializing in plastic pipeline welding solutions, the company integrates global advanced technologies to develop and manufacture a comprehensive range of equipment including Automatic Butt Fusion.
